Revision: Summary of Topics 1-8
05115130 Supply Chain Modelling and Optimisation
Lecturer: Sam Wiwatanapataphee
School of EECMS, Curtin University
14 Jun 2026
Overview
Comprehensive revision summary for Topics 1-8.
Focus: key ideas, model choices, and formula references.
Formula style: concise reference form (no long derivations).
Goal: fast exam revision and model selection confidence.
PART I: SUPPLY CHAIN FOUNDATIONS
Topic 1: Intro to Supply Chain & Optimisation
PART II: NETWORK DESIGN
Topic 2: Single-Echelon Single-Commodity (SESC)
Topic 3: Two-Echelon Multi-Commodity (TEMC)
Topic 4: Network Design Under Uncertainty (DCF and NPV)
PART III: FORECASTING TECHNIQUES
Topic 5: Demand Forecasting
PART IV: INVENTORY MODELS AND CONTROL STRATEGIES
Topic 6: Deterministic Inventory Models
Topic 7: Inventory with Quantity Discounts and Multi-Commodity
Topic 8: Stochastic Inventory Control Policies
PART I. SUPPLY CHAIN FOUNDATIONS
Supply chain = network from suppliers to final customers.
Core aim: improve service while controlling total cost .
SCM links strategy, planning, and operations.
SCM Pyramid and Decision Levels
Push-Pull Strategy
The choice between push and pull strategies is fundamental to supply chain design.
Demand Signal
Forecast
Actual
Mix
Inventory Location
Upstream
Downstream
Both
Lead Time
Longer
Shorter
Balanced
Flexibility
Lower
Higher
Moderate
Cost
Lower
Higher
Moderate
Pros
Economies of scale
Responsiveness
Balanced performance
Cons
Risk of overstock
Risk of stockouts
Complexity in management
Upstream inventory location means more push, downstream means more pull. Hybrid strategies balance the two.
Lead time for push is longer due to reliance on forecasts, while pull can react faster to actual demand.
Push strategies can be more cost-effective due to economies of scale, but they carry the risk of overstocking.
Pull strategies are more responsive but can lead to higher costs and stockouts if demand is underestimated.
PART II. NETWORK DESIGN
Deterministic Network Design
Topic 2: single-echelon single-commodity (SESC).
Topic 3: two-echelon multi-commodity (TEMC).
Stochastic Network Design
Topic 4: network design under uncertainty (DCF and NPV).
Topic 2: SESC Model
\(V_1\) : potential facility locations
\(V_2\) : customer locations
\(j \in V_1\) : index for facilities
\(k \in V_2\) : index for customers
\(c_{jk}:\) transportation cost/unit
\(f_j:\) fixed cost opening facility \(j\)
\(d_k:\) customer \(k\) demand
\(K_j:\) facility \(j\) capacity
\(y_{jk}:\) flow from facility \(j\) to customer \(k\)
\(z_j:\) binary variable indicating if facility \(j\) is open
\[
\text{Minimise} \quad Z = \sum_{j \in V_1} \sum_{k \in V_2} c_{jk} y_{jk} + \sum_{j \in V_1} f_j z_j
\]
Demand satisfaction: \(\sum_{j \in V_1} y_{jk} = d_k\) for all \(k \in V_2\)
Facility opening: \(\qquad y_{jk} \leq K_j z_j\) for all \(j \in V_1, k \in V_2\)
Binary variables: \(\quad\;\;\, z_j \in \{0,1\}\) for all \(j \in V_1\)
Non-negativity: \(\qquad\; y_{jk} \geq 0\) for all \(j \in V_1, k \in V_2\)
Topic 3: TEMC Model
\(V_0\) : suppliers, \(i \in V_0\)
\(V_1\) : DCs, \(j \in V_1\)
\(V_2\) : customers, \(k \in V_2\)
\(H\) : commodities, \(h \in H\)
Parameters
\(c_{ijk}^h\) : cost/unit from supplier \(i\) to DC \(j\) to customer \(k\) for commodity \(h\) .
\(f_j\) : fixed cost to open DC \(j\) .
\(g_j\) : handling cost/unit at DC \(j\) .
\(D_k^h\) : demand for commodity \(h\) at customer \(k\) .
Decision Variables
\(x_{ijk}^h\) : flow of commodity \(h\) from supplier \(i\) to DC \(j\) to customer \(k\) .
\(y_{jk}\) : total flow through DC \(j\) .
\(z_j\) : binary variable indicating if DC \(j\) is open.
Objective Function \[
\min Z = \sum_{i,j,k,h} c_{ijk}^h x_{ijk}^h + \sum_j\left(f_j z_j + g_j\sum_{k,h} D_k^h y_{jk}\right)
\]
Constraints
Demand satisfaction: \(\sum_{i,j} x_{ijk}^h = D_k^h\) for all \(k \in V_2, h \in H\) .
Flow conservation: \(\quad y_{jk} = \sum_{i,h} x_{ijk}^h\) for all \(j \in V_1, k \in V_2\) .
Facility opening: \(\qquad y_{jk} \leq K_j z_j\) for all \(j \in V_1, k \in V_2\) .
Binary variables: \(\quad\;\;\, z_j \in \{0,1\}\) for all \(j \in V_1\) .
Non-negativity: \(\qquad\; x_{ijk}^h, y_{jk} \geq 0\) for all \(i,j,k,h\) .
SESC vs TEMC: Model Selection
Use SESC when:
one commodity,
single distribution echelon,
faster MILP solve desired.
Use TEMC when:
multi-product interactions matter,
two-echelon structure is essential,
handling capacities and product mix are important.
Deterministic Network Design Recap
Both models use binary location and continuous flow decisions.
Objective is still total cost minimisation.
Complexity increases with echelons and commodity count.
Topic 4: Network Design Under Uncertainty
Real systems include demand, supply, lead-time, and cost uncertainty.
Financial viability must be tested with discounted cash flows.
Decision trees and scenarios complement deterministic optimisation.
\[
\boxed{PV_t = \frac{C_t}{(1+r)^t}} \qquad \boxed{NPV = C_0 + \sum_{t=1}^{T} \frac{C_t}{(1+r)^t}}
\]
Cash flow in period \(t, C_t\) , discount rate \(r\) , \(C_0\) is usually negative.
\(NPV > 0\) : value created, acceptable project.
\(NPV = 0\) : financial break-even.
\(NPV < 0\) : value destroyed, reject or redesign.
For alternatives, choose highest positive NPV under valid assumptions.
Decision Tree
Uncertainty in demand and/or price can be shown as branches with probabilities.
Depth of tree: number of sequential decisions or time periods. The following decision tree has a depth of 4 (4 sequential decisions or time periods).
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flowchart LR
P0(( )) --> |P1|P11(( ))
P0 --> |P2|P12(( ))
P0 --> |P3|P13(( ))
P11 --> P21(( ))
P11 --> P22(( ))
P12 --> P22
P12 --> P23(( ))
P12 --> P24(( ))
P12 --> P25(( ))
P21 --> P31(( ))
P22 --> P31
P22 --> P32(( ))
P23 --> P32
P23 --> P33(( ))
P23 --> P34(( ))
P31 --> P41(( ))
P31 --> P42(( ))
P33 --> P43(( ))
P34 --> P43(( ))
P34 --> P44(( ))
classDef default fill:#d1e7dd,stroke:#000000,color:#ffffff;
Calculate expected NPV at each node by rolling back from the leaves to the root, using probabilities and discounted cash flows.
PART III. FORECASTING TECHNIQUES
Forecasts align supply decisions with expected demand.
Better forecasts reduce stockouts and overstock.
Forecast horizon determines method and usable detail.
Forecast Horizons and Use Cases
Short-term: scheduling, replenishment, dispatching.
Medium-term: capacity planning, purchasing plans.
Long-term: strategic expansion and network redesign.
Demand Pattern Decomposition
\[
\text{Demand} = \text{Trend} + \text{Seasonality} + \text{Random Variation}
\]
Level: stable base demand.
Trend: long-term in/decrease.
Seasonality: repeated periodic pattern.
Random: noise not captured by structure.
Topic 5. Demand Forecasting
Naive Forecast Baseline
\[
\boxed{F_{t+1} = F_t}
\]
Useful as a benchmark.
Often weak when trend or seasonality is strong.
Moving Average (\(n-\) MA)
\[
\boxed{\hat{Y}_{t+1} = \frac{Y_t + \cdots + Y_{t-n+1}}{n}}
\]
\(n\) = number of periods
\(\hat{Y}_{t+1}\) = forecast for the next period
Weighted Moving Average (\(n-\) WMA)
\[\boxed{\hat{Y}_{t+1} = w_1Y_t + \cdots + w_nY_{t-n+1}}\]
\(\sum w_i = 1\)
Assign more weight to recent data for responsiveness.
Simple Exponential Smoothing (\(\alpha\) -SES)
\[\boxed{\hat{Y}_{t+1} = \alpha Y_t + (1 - \alpha)\hat{Y}_t}\]
\(\alpha\) smoothing constant (\(0 < \alpha \leq 1\) )
\(Y_t\) actual value at time \(t\)
\(\hat{Y}_t\) forecast for time \(t\)
Linear Regression Forecasting
\[
\boxed{\hat{y} = a + bx}\;\;\boxed{b = \frac{\Delta y}{\Delta x}}
\] \[
SSE = \sum (y_i - \hat{y}_i)^2
\]
Choose coefficients to minimise SSE.
Interpret residuals for model adequacy.
\[\boxed{b = \frac{\sum XY - n\bar{x}\bar{y}}{\sum X^2 - n\bar{x}^2} = \frac{\sum (X_i - \bar{x})(Y_i - \bar{y})}{\sum (X_i - \bar{x})^2}}\]
\[\boxed{a = \bar{y} - b\bar{x}, \quad \bar{x} = \frac{\sum X}{n}, \quad \bar{y} = \frac{\sum Y}{n}}\]
Multiple Regression Forecasting
\[
\boxed{\hat{y} = a + b_1x_1 + b_2x_2 + \cdots + b_kx_k}
\]
Forecast depends on multiple independent variables \(x_1, x_2, \ldots, x_k\) .
Usually solved with matrix algebra or software for coefficient estimation.
In the case of two independent variables , \(\hat y = a + b_1x_1 + b_2x_2\) , the coefficients can be estimated using the following system of equations derived from the least squares method:
\[
\boxed{
\begin{align}
\sum Y =&\;\; na + b_1 \sum X_1 + b_2 \sum X_2 \\ \\
\sum X_1Y =&\;\; a \sum X_1 + b_1 \sum X_1^2 + b_2 \sum X_1X_2\\ \\
\sum X_2Y =&\;\; a \sum X_2 + b_1 \sum X_1X_2 + b_2 \sum X_2^2
\end{align}
}
\]
Evaluation Metrics
Other than the sum of squared errors (SSEs), there are several metrics to evaluate the accuracy of forecasting models. Common ones include:
Sum of Absolute Errors (SAE)
\(\sum |y_i - \hat{y}_i|\)
Total absolute error between actual and forecasted values. Lower is better.
Mean Absolute Error (MAE)
\(\dfrac{1}{n} \sum |y_i - \hat{y}_i|\)
Average absolute error between actual and forecasted values. Lower is better.
Root Mean Squared Error (RMSE)
\(\sqrt{\dfrac{1}{n} \sum (y_i - \hat{y}_i)^2}\)
Square root of average squared error. More sensitive to large errors. Lower is better.
Mean Absolute Percentage Error (MAPE)
\(\dfrac{100\%}{n} \sum \left| \dfrac{y_i - \hat{y}_i}{y_i} \right|\)
Average absolute percentage error. Useful for comparing across different scales. Lower is better.
R-squared (\(R^2\) )
\(1 - \dfrac{\sum (y_i - \hat{y}_i)^2}{\sum (y_i - \bar{y})^2}\)
Proportion of variance in the dependent variable explained by the model. Higher is better (max 1).
PART IV. INVENTORY MODELS & CONTROL STRATEGIES
Core decision pair: how much to order and when to reorder.
Deterministic models assume known demand and lead time, leading to closed-form solutions like EOQ or EPQ .
EOQ : Economic Order Quantity for discrete orders.
Determines optimal order size to minimise total cost.
EPQ : Economic Production Quantity for continuous production.
Determines optimal production batch size when items are produced and consumed simultaneously.
Stochastic models account for demand and/or lead time variability, requiring safety stock and service level considerations.
Continuous review (Q,R) : order \(Q\) when inventory position hits \(R\) .
Periodic review (P) : review every \(P\) and order up to a target level.
Newsvendor model : single-period inventory decision.
Common Notations
\(C\)
$/unit
Purchase or manufacturing cost of an item
\(A\) or \(K\)
$/order
The ordering cost per order
\(I\)
%
Inventory carrying cost rate or interest rate
\(h\)
$/unit/time
Inventory holding cost of an item per unit per time unit
\(k\)
$/unit/time
Shortage cost per unit short per time
\(D\)
units/year
Demand rate per planning horizon per year
\(d\)
units/time
Demand rate per time unit (e.g., per day)
\(r\)
units/time
Production rate (for EPQ)
\(S\)
units
Shortage quantity, a decision variable
\(Q\)
units
Order quantity, a decision variable
\(T\)
Time
Cycle time (time between orders), a decision variable
\(R\)
units
Reorder level (inventory level at which an order is placed)
\(L\)
Time
Lead time
Topic 6. Deterministic Inventory Models (EOQ & EPQ)
Economic Order Quantity (EOQ)
\[
\boxed{Q^* = \sqrt{\frac{2DA}{h}}} \quad \boxed{OC = \frac{DA}{Q^*}} \quad \boxed{IHC = \frac{Q^*h}{2}}
\]
\[
\boxed{TC = \frac{DA}{Q^*} + \frac{Q^*h}{2} = \sqrt{2DAh}}
\]
\[
\boxed{T = \frac{Q^*}{D}} \quad \boxed{\text{Order Frequency} = \frac{D}{Q^*}}
\]
\[
\boxed{\frac{TC(Q_1)}{TC(Q^*)} = \frac{1 + b^2}{2b}} \quad \text{where } Q_1 = bQ^*
\]
EOQ with Shortage
\[
\boxed{Q^* = \sqrt{\frac{2DA}{h}\frac{k+h}{k}}} \quad \boxed{S^* = Q^*\frac{h}{k+h}} \quad \boxed{Q^* - S^* =Q^*\frac{k}{k+h}}
\]
\[
\boxed{IHC = \frac{(Q^* - S^*)^2}{2Q^*} \cdot h} \quad \boxed{SC = \frac{(S^*)^2}{2Q^*} \cdot k}
\]
\[
\boxed{TC^* = \frac{DA}{Q^*} + \frac{(Q^* - S^*)^2}{2Q^*} \cdot h + \frac{(S^*)^2}{2Q^*} \cdot k = \sqrt{2DSAh\frac{k}{k+h}}}
\]
Economic Production Quantity (EPQ)
\[
\boxed{Q^* = \sqrt{\frac{2DA}{h}\frac{r}{r-D}}
= \sqrt{\frac{2DA}{h(1-D/r)}}}
\]
\[
\boxed{T = \frac{Q^*}{D} = T_r + T_d} \quad \boxed{T_r = \frac{Q^*}{r}} \quad \boxed{T_d = \frac{Q^*}{D}\left(1 - \frac{D}{r}\right)}
\]
\[
\boxed{I_{max} = Q^*\left(1 - \frac{D}{r}\right)} \quad \boxed{IHC = \left(1 - \frac{D}{r}\right)\frac{Q^*}{2}h}
\]
\[
\boxed{TC^* = \frac{DA}{Q^*} + \left(1 - \frac{D}{r}\right)\frac{Q^*}{2}h = \sqrt{2DAh\left(1 - \frac{D}{r}\right)}}
\]
Topic 7. Inventory with Quantity Discounts and Multi-Commodity
Supplier lowers unit price for larger purchases.
Benefit: lower purchase cost.
Risk: higher average inventory and carrying cost.
Discount Types
All-units discount: one price tier applies to all units in the order.
Incremental discount: lower tier price applies only to units above breakpoint.
Multi-commodity Inventory Models
Aggregating multiple products in a single order
Lot sizing with multiple products or customers
Delivered independently for each product
Delivered jointly for all products
Delivered jointly for a selected subset of the products
EOQ with All-Units Discount
For each discount breaks \(q_i\) , compute the EOQ as if that price applied to all units, then evaluate total cost at that EOQ.
\[
\boxed{Q_i^* = \sqrt{\frac{2DA}{IC_i}}} \quad \boxed{\hat{Q}_i =
\begin{cases}
q_i, & Q_i^* < q_i \\
Q_i^*, & q_i \le Q_i^* \le q_{i+1} \\
q_{i+1}-1, & Q_i^* > q_{i+1}
\end{cases}}
\]
\[
\boxed{TC_i(Q) = C_iD + \frac{D}{Q}A + \frac{Q}{2}h_i} \quad \boxed{h_i = IC_i}
\]
\[
\boxed{Q^* = \arg\min_i TC_i(\hat{Q}_i)}
\]
Tips: Starting from the cheapest unit price tier, check if the EOQ falls within that tier. If not, move to the next tier until you find a feasible EOQ or reach the last tier.
EOQ with Incremental Discount
For a discount break \(q_j\) , the optimal order quantity \(Q_j^*\) :
\[
\boxed{Q_j^* = \sqrt{\frac{2(R_j-C_jq_j+A)d}{IC_j}}} \\
\boxed{R_j= C_1(q_2-q_1)+C_2(q_3-q_2)+\ldots+C_{j-1}(q_j-q_{j-1})} \\
\boxed{C(Q)=R_j +C_j(Q-q_j)} \\
\boxed{
TC(Q_j) = \frac{C(Q_j)}{Q_j}d+\frac{D}{Q_j}A+\frac{Q_j}{2}(I\times \frac{C(Q_j)}{Q_j})
}
\]
Tips: Compute \(Q_j^*\) for each discount break \(q_j\) . Disregard any \(Q_j^*\) that is not feasible (i.e., does not satisfy the discount break condition). For each feasible \(Q_j^*\) , compute the total cost. Choose the \(Q_j^*\) that yields the lowest total cost.
Multi-Commodity Inventory Models
Aggregating \(n\) products in a single order
Independent demand, fixed ordering cost, and the same holding cost.
\[
\boxed{T^*=\sqrt{\frac{2A}{h\sum_{i=1}^n D_i}}}
\]
Independent demand, fixedordering cost, and different holding cost rates.
\[
\boxed{T^*=\sqrt{\frac{2A}{\sum_{i=1}^n D_i h_i}}}
\]
Independent demand, fixed ordering cost plus product-specific fixed costs \(A_i\) , and different holding cost rates.
\[
\boxed{T^*=\sqrt{\frac{2(A+\sum_{i=1}^n A_i)}{\sum_{i=1}^n D_i h_i}}}
\]
Use the optimal cycle time \(T^*\) ,
\[
\boxed{Q_i^* = D_i T^*}
\]
\(\boxed{TC^* = \sqrt{2\left(A+\sum_{i=1}^n A_i\right)\sum_{i=1}^n D_i h_i}}\)
Lot sizing with multiple products or customers
Delivered independently for each product
\[
\boxed{Q_i^* = \sqrt{\frac{2DA}{h_i}}} \quad \boxed{TC^* = \sum_{i=1}^n \left(\frac{D}{Q_i^*}A + \frac{Q_i^*}{2}h_i\right) = \sum_{i=1}^n \sqrt{2DAh_i}}
\]
Delivered jointly for all products
\[
\boxed{n^* = \sqrt{\frac{\sum_{i=1}^k D_i I C_i}{2A^*}}} \quad \boxed{A^* = A + \sum_{i=1}^n A_i} \quad \boxed{Q_i^* =\frac{D_i}{n^*}}
\]
\[
\boxed{\text{OC}= n^*A^*} \quad \boxed{\text{IHC}= \frac{1}{2n^*}\sum_{i=1}^n D_i I C_i} \quad \boxed{TC(n^*)=OC +IHC}
\]
Delivered jointly for a selected subset of the products
\[
\boxed{\overline{n}_i = \sqrt{\frac{IC_iD_i}{2(A+A_i)}}} \quad
\boxed{\overline{n}=\max \{\overline{n}_i\}} \quad
\boxed{\overline{\overline{n}}_i = \sqrt{\frac{IC_iD_i}{2 A_i}}}
\]
\[
\boxed{\overline{m}_i=\overline{n}/\overline{\overline{n}}_i} \quad
\boxed{m_i = \lceil \overline{m}_i \rceil}
\]
\[
\boxed{n = \sqrt{\frac{\sum IC_i m_i D_i}{2[A+\sum (A_i/m_i)]}}} \quad \boxed{n_i = \frac{n}{m_i}}
\]
\[
\boxed{Q_i^* = D_i/n_i}
\]
\[
\boxed{TC = n \left[A + \sum_i \frac{A_i}{m_i}\right] + \frac{1}{2n}\sum_i IC_iD_im_i}
\]
Topic 8. Stochastic Inventory Control Policies
Deterministic assumptions fail under random demand/lead time.
Safety stock is used to achieve target service levels.
(Q,R) vs P Policy: Quick Comparison
Review
Continuous
Periodic (every P time units)
Order Quantity
Fixed (Q)
Variable (up to target level)
Reorder Point
R (when inventory position hits R)
N/A (orders placed at fixed intervals)
Responsiveness
High (reacts immediately to demand)
Lower (reacts only at review times)
Safety Stock
Typically lower (due to continuous monitoring)
May require more (to cover between reviews)
Monitoring Effort
Higher (requires constant tracking)
Lower (only at review times)
Coordination
More complex (as orders can occur at any time)
Simpler (orders occur at fixed intervals)
Continuous Review (Q,R) Policy
Constant Demand & Lead Time
\[
\boxed{R = d \times L}
\\
\boxed{R = d \times L - n \times Q^*}
\]
If \(L>T\) , \(n=\lfloor L/T \rfloor\)
Variable Demand & Constant Lead Time
\[
\boxed{ROP = \bar{d}L + SS}
\\
\boxed{SS = z\sigma_d\sqrt{L}}
\]
\(z=\Phi^{-1}(\text{Service Level})\)
Constant Demand & Variable Lead Time
\[
\boxed{R = d\bar{L} + SS} \\ \boxed{SS = zd\sigma_{LT}}
\]
Variable Demand & Variable Lead Time
\[
\boxed{ROP = \bar{d}\bar{L} + SS}
\\
\boxed{SS = z\sqrt{\bar{L}\sigma_d^2 + \bar{d}^2\sigma_{LT}^2}}
\]
Periodic Review (P) Policy
No
\(0\)
\(d(P+L)\)
Demand only
\(z\sigma_d\sqrt{P+L}\)
\(\bar d(P+L)+SS\)
Lead time only
\(zd\sigma_{LT}\)
\(d(P+\bar L)+SS\)
Both
\(z\sqrt{\sigma_d^2(P+\bar L)+\bar d^2\sigma_{LT}^2}\)
\(\bar d(P+\bar L)+SS\)
If using the EOQ-based optimal review peiod \(T\) , then replace \(P\) with \(T\) in the above formulas to get \(I_\max.\)
\[
\boxed{T=\frac{Q^*}{\bar d}=\sqrt{\frac{2K}{\bar d h}}} \quad
\boxed{I_{\max}=TIL} \\
\boxed{\text{Protection Period} = P + \bar L \text{ or } T + \bar L} \\
\boxed{TIL = \text{Expected demand during } (P+\bar L) + \text{Safety Stock}}
\]
Newsvendor Model (Single-Period Normal-Demand)
Single period inventory decision under demand uncertainty.
Balance overstock and understock costs to find optimal order quantity.
\[
\boxed{C_o = c-u} \quad \boxed{C_u = r-c} \quad \boxed{CR = \frac{C_u}{C_u + C_o} = \frac{r-c}{r-u}}
\]
Higher \(CR\) means understocking is more costly, so you want to order more.
Lower \(CR\) means overstocking is more costly, so you want to order less
\[
\boxed{P(D \le Q^*) = CR} \quad \boxed{Q^* = \mu + z\sigma, \quad \Phi(z)=CR}
\]
Choose the order quantity \(Q^*\) such that the probability of demand being less than or equal to \(Q^*\) equals the critical ratio.
Expected total cost for order quantity \(Q\)
Expected total cost includes expected overstock cost and expected understock cost, weighted by their respective probabilities.
\[
\boxed{E[TC(Q)] = C_oE[(Q-D)^+] + C_uE[(D-Q)^+]} \\
\boxed{E[(Q-D)^+] = \sigma[\phi(z)+z\Phi(z)]} \\
\boxed{E[(D-Q)^+] = \sigma[\phi(z)-z(1-\Phi(z))]} \\
\boxed{z = \frac{Q-\mu}{\sigma}}
\]